Drastic Reduction in Time, Water, and Chemicals Equals Massive Increase in Productivity

Tank Type: 12 Process Vessels
Tank Residue: Burnt on Sauces
Current Procedure: 4 production lines with 3 tanks each are cleaned with spray balls for 2.5 hours. 1,460 batches per year, 6 hours per batch.
Tank Cleaning Downtime:
3650 hours per year
Water Usage:
3,504,000 gallons per year
Solution: Gamajet Aseptic VI operating at 15 gpm. Cleaning includes a 2 minute pre-rinse, 5 minute recirculate wash and a final 2 minute rinse, totaling 9 minutes per tank. 2,413 batches per year, 3.63 hours per batch.
Tank Cleaning Downtime:
362 hours per year
Water Usage:
525,420 gallons per year
Savings in Total Batch Time
2.37 hours
Increase in Productivity
953 batches (65%)
RESULTS:
85% Less Water & Chemicals
90% Less Time
65% Increased Productivity